Water Cooling Two Roll Rubber Mixing Mill with PLC Control System
Product Description:
The Rubber Mixing Mill
The rubber mixing mill is an essential machine used by rubber factories to prepare plasticized rubber, mixed rubber, or perform hot mixing and molding. It has exposed rollers and is a type of rubber mixing machine. In this article, we will provide a detailed introduction to this machine:
Working Principle
The rubber mixing mill mainly works by squeezing and shearing the rubber through two rollers that rotate in opposite directions. This process breaks down the original macromolecular chains, which helps reduce elasticity and improve plasticity of the rubber. This process is beneficial for subsequent processing phases.
Main Components
The rubber mixing mill consists of several components:
- Mixing part: This mainly includes the rotor and internal mixing chamber, which works similarly to the internal mixer. The sealing device is also included.
- Feeding part: This consists of a feeding chamber, a bucket-shaped feeding port and a flap door.
- Pressing part: A pressing device gives a certain pressure to the rubber material, accelerating the rubber mixing process and improving the rubber mixing effect.
- Discharging device part: Used to discharge the rubber material after the rubber mixing is completed.
- Transmission device part: This is composed of the motor, elastic coupling, reducer and gear coupling.
- Base: This includes the main machine base and transmission base, where the main machine and transmission system components are installed.
- Heating and cooling system: This is composed of pipes and distributors, which can pass cooling water or steam into the cavity of the roller, etc. to control the temperature of the rubber material.
- Electronic control system: This is composed of the control box, operating machine, and various electrical instruments, and is the operation center of the entire machine.
- Lubrication system: This is composed of the oil pump, oil distributor and pipeline, injecting lubricating oil into each rotating part to reduce the friction between moving parts and extend the service life.
Main Uses
The rubber mixing mill has various uses:
- Raw rubber processing
- Rubber compound mixing
- Rubber compound sheeting
- Impurity removal
- Recycled rubber processing
Advantages
The rubber mixing mill has several advantages:
- Simple structure
- Easy to operate
- Convenient maintenance
- Strong applicability
- Easy to observe
Disadvantages
The rubber mixing mill has several disadvantages:
- High labor intensity
- Low safety
- Dust pollution
- Unstable quality
Technical Parameters
The rubber mixing mill has several technical parameters:
- Roller diameter
- Roller width
- Roller speed ratio
- Roller spacing
- Motor power
Technical Parameters:
Rubber Mixing Mill Specifications
Our Xk-Series rubber mixing mills come in various sizes and specifications. Below is a detailed list of the specifications of each model:
| type |
XK-160 |
XK-230 |
XK-250 |
XK-300 |
XK-360 |
XK-400 |
XK-450 |
XK-560 |
XK-550B |
XK-660 |
| (mm)Working diameter of rolls |
160 |
230 |
250 |
300 |
3360 |
400 |
450 |
560/510 |
550 |
660 |
| (mm)Working length of rolls |
320 |
600 |
620 |
750 |
900 |
1000 |
1200 |
1530 |
1500 |
2130 |
| (m/min)Front roll surface speed |
8.95 |
10.21 |
14.1 |
15.1 |
16.25 |
18.65 |
24.26 |
27.72 |
27.94 |
28.6 |
| Friction ratio |
1.1.35 |
1.1.19 |
1.1.17 |
1.1.25 |
1.1.25 |
1.1.27 |
1.1.27 |
1.1.2 |
1.1.22 |
1.1.24 |
| Max. nip(mm) |
4.5 |
7 |
8 |
10 |
10 |
10 |
15 |
15 |
15 |
15 |
| Capacity per. batch(kg) |
1~2 |
6~10 |
8~15 |
15~20 |
20~25 |
18~35 |
25~50 |
35~50 |
50~60 |
165 |
| Motor power(kw) |
5.5 |
15 |
18.5 |
22 |
30 |
37 |
55 |
90 |
110 |
245 |
(mm)overall dimension:
L*W*H |
1380*860*1320 |
2800*1200*1120 |
3400*1500*1500 |
3450*1500*1550 |
3780*1850*1750 |
4350*1850*1785 |
5200*2380*1840 |
5845*2284*1978 |
5870*2475*2045 |
7465*3662*2080 |
Applications:
The Rubber Mixing Mill Machine is designed to meet the demanding requirements of mixing and processing rubber. It is commonly used in the production of rubber products, such as tires, belts, hoses, and seals. The machine features two parallel rollers, commonly referred to as a two roll rubber mill, that rotate in opposite directions at a controlled speed. The roller surface is smooth, ensuring efficient and consistent mixing of the rubber material. The roller speed can be adjusted from 20-30m/min, and the roller space is set at 150mm, allowing for precise control of the mixing process.
The Rubber Mixing Mill Machine is ideal for a wide range of applications and scenarios. It is commonly used in rubber processing plants, research and development laboratories, and universities for the development of new rubber formulations. The machine is also widely used in the production of rubber products, such as automotive tires, conveyor belts, and industrial hoses. It is an essential tool for ensuring the quality and consistency of rubber products.
The Rubber Mixing Mill Machine is delivered on pallets, packing films, or containers and has a delivery time of 45 days. Payment terms include L/C and T/T, and the supply ability is 50 sets per year. With its superior design, quality construction, and exceptional performance, the Rubber Mixing Mill Machine from Beishun is the perfect solution for all your rubber processing needs.
Support and Services:
The Rubber Mixing Mill Machine is a high precision machine designed to mix and process rubber materials. It comes equipped with advanced features such as automatic temperature control, adjustable roller speed, and a digital display for accurate measurements. Our product technical support and services aim to provide customers with reliable solutions to any issues they may encounter with their machines. We offer installation and training services to ensure proper use and maintenance of the equipment. In addition, we provide troubleshooting and repair services to minimize downtime and maximize productivity. Our team of experienced technicians is available to assist customers with any questions or concerns they may have regarding the Rubber Mixing Mill Machine.
FAQ:
Q1: What is the brand name of the rubber mixing mill machine?
A1: The brand name of the rubber mixing mill machine is Beishun.
Q2: What are the models of the rubber mixing mill machine?
A2: The models of the rubber mixing mill machine are XK-560, XK-550, XK-450, XK-300.
Q3: Where is the rubber mixing mill machine manufactured?
A3: The rubber mixing mill machine is manufactured in Qingdao, China.
Q4: What certifications does the rubber mixing mill machine have?
A4: The rubber mixing mill machine has CE, ISO, and SGS certifications.
Q5: What are the payment terms for purchasing the rubber mixing mill machine?
A5: The payment terms for purchasing the rubber mixing mill machine are L/C and T/T.
